Thursday, November 3, 2016

PRAGATIE VALUE SYSTEM FOR INDUSTRIAL ENGINEERING



P   -   Productivity

R  -   Redesign

A -   Analysis

G -   Growth

A  -   Appreciation

T  -   Training

I  -     Innovation

E  -   Education


Productivity


Productivity is based on science. Each scientific advance in industrial engineering contributes to productivity improvement. Productivity is prosperity. Every scientific advancement implemented by industrial engineers has to lead to prosperity for the organization and its stakeholders. Consumers, employees and shareholders have to benefit from the productivity improvement. Industrial engineers have to conduction their activities to become professionals who enhance the prosperity of the organization.


Redesign


Industrial engineers propose redesigns for minor and major magnitudes in products and processes. They do economic and social analysis of changes and then only recommended redesigns. The redesign should look attractive to the people who have to implement the redesigns. Marketing tools, business research tools are to be applied to find out the areas in which change is welcomed by the rank and file in the production systems.

Analysis


Redesign of products and processes is based on analysis of existing designs and implementations. Careful recording and study of the system as per special formats of recording and evaluation is essential to identify waste and eliminate waste.

Growth


Productivity is for prosperity and growth of individuals, organizations and economies. The focus is on growth and not unemployment.

Appreciation


Industrial engineers have to interact with lot of people in the company to seek ideas for redesign. Hence they need to appreciate them for inputs. Also, managers and engineers develop effective products, processes and production systems. Industrial engineers have to appreciate the contribution of system original designers. The entire organization has to appreciate the contribution of each person in the organization

Training


Providing inputs to persons in career that cater to special requirements of specific jobs.


Innovation


Creativity, Commercial Evaluation,  People Acceptance, Implementation and Debugging. Sticking with the redesign project till it is successfully implemented or abandoned due to market failure. Successful innovation requires significantly successful projects that provide ROI that compensates for failed projects.

Education


Systematic instruction, development of character and mental powers,

Educate: Give intellectual and moral training to   (Oxford dictionary)

Saturday, April 23, 2016

BHEL - - Productivity and Industrial Engineering Initiatives and Achievements







2014
Bhopal executive director Shashi Ranjan Prasad  urging staff to enhance the productivity level through LEAN method.
http://timesofindia.indiatimes.com/city/bhopal/National-productivity-week-ends-at-BHEL/articleshow/30833811.cms


2012
The Boiler Auxiliaries plant (BAP) of Bharat Heavy Electrical Limited (BHEL) at Ranipet has bagged the ‘Best Productive Unit’ trophy from among all the units of BHEL this year.

The plant’s capacity was increased to deliver 20,000 MW per annum. The plant has obtained 21 patents and 46 copyrights. Measures were taken to reduce material consumption, increase  manpower efficiency and reduce cycle time through e-procurement. A total of 500 productivity improvement projects were undertaken during the year and this helped in achieving the higher profit during the year with ease, according to Executive Director, T.N. Veeraraghavan.
http://ibnlive.in.com/news/bhel-ranipet-is-best-productive-unit/246253-60.html



2009

TIRUCHI:

Productivity was key to progress alongside technological advances and the five Ms (man, machine, materials, management and money), Executive Director of Bharat Heavy Electricals Limited A.V. Krishnan said on  12 Octber 2009.

The progress of Japan was due to productivity improvement that was pursued as a strategy. Despite the setbacks it faced in the world war, Japan could rise to become the second biggest economy of the work. Even, and India adopted productivity concept right from the late fifties and it helped us to reach the current levels of national development. These instances were cited by Mr. Krishnan to buttress his point during his Foundation day Golden Jubilee Address of the Tiruchirapalli Productivity Council. The council was established on October 12, 1959.
http://www.thehindu.com/todays-paper/tp-national/tp-tamilnadu/productivity-key-to-progress-bhel-executive-director/article160942.ece


2000
Bharat Heavy Electricals Ltd (BHEL) has bagged the Best Productivity Performance Award in the `Heavy Engineering Industries' category for 1997-98. The awards was from  the National Productivity Council (NPC). BHEL's heavy electrical equipment plant at Hardwar has won the best productivity performance award. Certificate of merit were given to central foundry forge plant at Haridwar and  the electroporcelains division, Bangalore.
http://www.thehindubusinessline.com/2000/08/23/stories/022346cj.htm








Value Addition Statement (` in Crore)
Description                                                                2014-15   2013-14   2012-13   2011-12    2010-11
A. Generation of Value Addition
Value of Production
(less excise duty)                                                          29755    37077      47219        47815       41527
Less - Direct Material, Power & Fuel and Payments to
Contractors                                                                   17772    22031       27759       28717       23051
Value Added                                                                 11983    15046       19460       19098       18476
Less - Other Operating Exp                                           3224       2982        3196         2479          3461
 (Net of income)
Net Value Addition                                                        8759      12064      16264       16619       15015
% to value of production                                             29.44%    32.54%    34.44%     34.76%   36.16%
B. Application of Value Addition
Employees payments                                                     5450         5934        5753       5466          5410
% to net value addition 62.22% 49.19% 35.37% 32.89% 36.03%
Depreciation 1077 983 953 800 544
% to net value addition 12.30% 8.15% 5.86% 4.81% 3.62%
Financing charges :
- Interest on borrowings 92 133 125 51 55
% to net value addition 1.05% 1.10% 0.77% 0.31% 0.36%
Tax Provision (Income Tax, Def. Tax & Prior Period) 721 1554 2818 3262 2994
% to net value addition 8.23% 12.88% 17.32% 19.63% 19.94%
Dividend (incl. dividend tax) 341 810 1544 1821 1775
% to net value addition 3.90% 6.71% 9.49% 10.95% 11.82%
Retained Profit                                                              1078          2651          5071      5219          4236
% to net value addition 12.30% 21.97% 31.18% 31.41% 28.22%

From BHEL 2014-2015 Annual Report.


Updated  23 Apr 2016,  13 Feb 2015

Sunday, January 24, 2016

PRODUCTIVITY WEEK THEME – 2016 : “EASE OF DOING BUSINESS FOR HIGHER PRODUCTIVITY AND SUSTAINABLE GROWTH.”




PRODUCTIVITY WEEK THEME – 2016 : “EASE OF DOING BUSINESS FOR HIGHER PRODUCTIVITY AND SUSTAINABLE GROWTH.”







Sustainable growth will require a vibrant SME sector, and this means improving the ease of doing business on the ground and not just the legislative framework.

To develop a vibrant SME sector, deliberate policies must be aimed at reducing red tape and also providing a friendly legislative framework and customer service approach to facilitate the business environment.



One of the very important things is a predictable environment for doing business. So even though many legislative improvements have been made, business people still have to consider that next year the finance minister could go to Parliament and impose a new tax, which is an additional cost to doing business. Or a bureaucrat could destroy their business by targeting them for audits or causing unnecessary costs from bureaucratic processes without any accountability.


http://www.jamaicaobserver.com/business/Requirements-for-sustainable-growth_19240749




A good business environment encourages investment – both foreign and domestic – creating employment and boosting economic growth. It also supports the development of the formal economy and middle class consumers tend to work in the formal economy.

It takes just 6 days to start a business in Mexico, compared to 29 days in India. The Mexican government is doing  reforms aimed at improving the business environment, encouraging investment and placing the economy on a sound footing for sustainable growth.

http://blog.euromonitor.com/2015/11/driving-middle-class-growth-in-emerging-markets.html

ANALYSING POLICIES TO IMPROVE AGRICULTURAL PRODUCTIVITY GROWTH,
SUSTAINABLY: REVISED FRAMEWORK
OECD 2015
http://www.oecd.org/tad/agricultural-policies/Analysing-policies-improve-agricultural-productivity-growth-sustainably-december-2014.pdf

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Ease of Doing Business in India




CENTRAL GOVERNMENT INITIATIVES

http://www.makeinindia.com/eodb/central-government-initiatives

MAKE IN INDIA - CENTRAL GOVERNMENT INITIATIVES

24 Jan 2016
President Pranab Mukherjee urged Tax authorities to help in increasing Ease of Doing Business in India
http://economictimes.indiatimes.com/news/economy/policy/president-pranab-mukherjee-calls-for-innovation-to-deal-with-rising-tax-cases/articleshow/50706068.cms


ARCHIVES

ACTIONS COMPLETED
Unified online portal (Shram Suvidha) for:
Registration of Labour Identification Number (LIN)
Submission of returns
Grievance redressal
Combined returns under 8 labour laws
Online portals for Employees State Insurance Corporation (ESIC) and Employees Provident Fund Organization (EPFO) for:
Real-time registration
Payments through 56 accredited banks
Online application process for environmental and forest clearances
14 government services delivered via eBiz, a single-window online portal
Investor Facilitation Cell established
Dedicated Japan+ Cell established
Consent to Establish/NOC no longer required for new electricity connections
Documents reduced from 7 to 3 for exports and imports
Option to obtain company name and DIN at the time of incorporation
Simplified forms for:
Industrial Licence
Industrial Entrepreneurs Memorandum
Many defence sector dual-use products no longer require licences
Validity of security clearance from Ministry of Home Affairs extended to 3 years
Extended validity for implementing industrial licences
No distinction between partial and full commencement of production for all products
Colour-coded maps for locations requiring NOC from the Airports Authority of India hosted online


MEASURES UNDERWAY
Eliminate requirement of minimum paid-up capital and common seal
Integrate processes for obtaining PAN, TAN, ESIC and EPFO registration with incorporation of company
Single-window clearance for import and export



STATE GOVERNMENT INITIATIVES


http://www.makeinindia.com/eodb/state-government-initiatives

MAKE IN INDIA - STATE GOVERNMENT INITIATIVES



ACTIONS COMPLETED
Online consent system for Pollution Control Board (Gujarat)
GIS-based land identification system (Gujarat)
Online consent system for environmental clearances (Chhattisgarh)
Extended validity of consent under environmental provisions (Chhattisgarh)
Unified process with single ID for VAT and Professional Tax registration (Maharashtra)
Number of procedures and time for getting an electricity connection reduced (Maharashtra)
Commercial benches established in Mumbai High Court (Maharashtra)
Creation of Invest Punjab, as a one-stop clearance system for investment projects (Punjab)
131 industries exempted from consent requirement by Pollution Control Board (Punjab)
Real-time allotment of TIN - Taxpayer Identification Number (Delhi)
Online application portal for residential and industrial building permits (Delhi)
Commercial benches established in High Court (Delhi)
Online portal for construction permits for institutional and commercial buildings (Delhi)
Static check posts replaced by mobile squads (Uttarakhand)
Green industries exempted from inspection by Pollution Control Committee (Puducherry)
Checklist for 86 government services and delivery timelines across 23 departments/organizations made available on Karnataka Udyog Mitra, an online portal (Karnataka)


MEASURES UNDERWAY
Online portal for the grant of construction permits (Mumbai)
Joint inspection by all departments to grant NOCs for construction permits (Mumbai and Delhi)
Simplified procedure to install electricity connection in 15 days (Delhi)


http://dipp.nic.in/English/Investor/easeDoingBusiness.aspx



Chapter 5 The ease of doing business of the following report  by PWC has interesting information on ease of doing business improvement in India.

https://www.pwc.in/assets/pdfs/future-of-india/future-of-india-the-winning-leap.pdf


Sustainable Manufacturing: Shaping Global Value Creation - Prof Günther Seliger, TU Berlin
2015

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'Sustainability'....Does it have a future in manufacturing?
Presentation by Steve Hope, General Manager Environmental Affairs and Corporate Citizenship at Toyota Motor Europe, at the Fourth Annual Conference of the EPSRC Centre for Industrial Sustainability 6-7 July 2015, Cambridge.

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Going Green Can Be Good for the Bottom Line


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Updated 24 Jan 2016, 14 Jan 2016